Is there a reason for the 25% limit for the minimum speed of the EON fan?

I’ve done some modifications to the cooling setup of the EON, which makes fan noise fairly acceptable imho.

  • I’ve swapped the fan with a Sunon MF60101V3-1000U-A99
    This has lower RPM (@12V) as the original fan. Since its mounting holes are only 4mm, it sits on top of the fan mounting studs - that does not yet cause problems with 3 1/2" drives.
  • To increase air flow through the enclosure, I’ve made a simple air guide, which makes sure the fan exaust air actually is routed out of the EON:

    The fan sits in a cutout of the ABS sheet, which is fixed to the top cover by scotch tape.
  • The fan control itself suffers from a less-than-optimal design of the fan control circuit. This is fairly similar to the one being shown for the One v2 box. The most important difference is the fan operating voltage - the EON fan runs off 12V. Also the output capacitor seems to be ~7,5uF for the EON (measured with a cheap multimeter).
    The EON fan control is located in the display/button assembly.
    As shown in the linked One v2 post, the problem is the somehow inadequate averaging circuit consisting of a single capacitor being discharged very quickly by the MOSFET. Ideally, one would use an LC filter to get a really averaged fan voltage and reduced ripple. Since I had no suitable inductance (should be aroung 1mH), I just added a 10 Ohms resistor between the Drain of the MOSFET and the output capacitor/diode. For this, I’ve lifted the Drain pin off the circuit and attached a wire to it.

    (This modification does require some general understanding of electronics, a fine soldering iron and a steady hand)
    As a result, there’s less ripple on the fan voltage, and a wider range of pulse widths can be used. In my setup I measured:
PWM    100%   50%   20%   10%    9%    8%    7%    6%    5%    4%    3%    2%
U_fan  11.6V 11.1V 10.0V  8.5V  8.2V  7.9V  7.5V  7.0V  6,5V  5.8V  4.9V  3.9V

That’s far from ideal, but much better than with the original circuit.
With the 3% setting, the Sunon fan starts up reliably, although the data sheet specifies a minimum startup voltage of 6V. With 2%, startup does not work reliably (although the fan keeps running).

  • Finally, I updated the fan control configuration (/etc/argoneon.conf):
[CPUFan]
53.0 = 04
56.0 = 08
60.0 = 18
65.0 = 100

[HDDFan]
38.0 = 03
40.0 = 04
43.0 = 05
46.0 = 06
48.0 = 07
50.0 = 09
53.0 = 10
56.0 = 25
60.0 = 100

As a result, at almost 26°C room temperature, fan control toggles between ‘off’ and 3%. Noise level is noticeable in 1m distance, but certainly not annoying (for me). Btw.: the noise level is much lower with side panels removed (not noticeable at 3% or 4%) - not quite sure yet why these have such a huge (bad) effect…